Flex’ approached us to help meet their packaging sustainability goals of material reduction, responsible sourcing, local production and reusability when appropriate. Our engineers modified the carton design for a cleaner look and created 69% more internal space, while maintaining the same blank size as current production design.

By changing their poly mailer from 2.5 mil to 1.5 mil thickness and reducing to only one size we simplified their process while combating material waste. 

Our engineers developed custom injection-molded trays designed for the efficient and secure shipping of engine parts from various suppliers across the United States to Cummins Columbus Engine Plant in Indiana. The trays were engineered to support a hybrid handling process—allowing for manual or robotic loading at the supplier sites and robotic unloading at the destination facility.

This solution not only improved part protection during transit but also streamlined automation compatibility on the receiving end, enhancing overall operational efficiency and reducing handling errors.

Coordinating trucking across the US, Canada, and Mexico. Providing dunnage for suppliers and plants, oftentimes relocating excess that was found through GPS tracking. Using the most cost effective freight solutions whether that be through LTL, milk runs, or alternative freight options.  

Exciting News! We’re expanding! Our newest facility in Mexico is officially open, strengthening our global reach and enhancing our ability to serve clients with innovative packaging solutions.
 

Stay tuned for more details on how this expansion will bring greater efficiency, sustainability, and cutting-edge solutions to our partners.